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COURSE SYLLABUS

metallurgy courses | workforce education
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The outlines below (especially metallurgical ones) can be customized by adding 1-2 chapters revelant to the specific customer needs- ie: Refractories.

A) QUALITY SYSTEMS COURSES:

1. ISO 9000 Lead Assessor International - a five day on-site or regional course presented in conjunction with our British partners. It is an IRCA registered program. After successful completion of the course and the exam, the participant is qualified for Lead Assessor registration.
2. ISO 9000 or TS 16949 - Internal Quality Auditing- a two or three day program designed to allow the participants to undertake the following: learn the details of the standard as it applies to auditing, learn the theory and practice of quality auditing and then to actually plan, conduct and report an audit.
3. ISO 9000 or TS 16949 - Executive Overview - a six-hour program designed to introduce or reinforce the concepts, requirements, expectations, benefits and risks of these quality systems' implementation. (2000 upgrade).


4. TS 16949 or ISO 9000 - Staff Training - a planned training program that takes one hour to describe the basics of the company's quality system to the staff in groups. The delivery is in terms that are easily understood, in the context of how each individual will be affected by the program implementation.
5. TS 16949 or ISO 9000 - Implementation & Documentation - a two or three day training program tailored to meet the individual company requirements. This will include sessions on design of all documentation, an implementation plan, actual program design and hands-on writing sessions.
6. Six Sigma - a package of different six sigma courses including: Black Belt, Green Belt, Executive Overview and Champion training course - please see detailed discussion at our website.
7. ISO 9000 - How to Make TQM Work Better - a one or two day training program designed to take an existing TQM program and, by introducing the concepts of ISO 9000, show how this improvement can be made - and measured.
8. ISO 9000 For Service Organizations - a two day program to give the management of service organizations a program using ISO 9004.2 as a guidance document to properly implement ISO 9000.
9. Business Excellence Model: Self Assessment - this five day seminar for upper management, designed in the UK, brings internal benchmarking to existing ISO 9000 quality systems. Continuous improvement measures are established for future tracking.


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10. ISO 17025:2005 - this is a two-day training session with the first day being an overview seminar designed to give a background knowledge of the old Guide 25 requirements for laboratory accreditation. The second day is focused on the internal audit techniques required for ISO 17025.
11.

ISO 14001 Introduction - a one day program designed to introduce the ISO 14001 standard requirements for EMS – Environmental Management Systems - to management or operations personnel.

12.

ISO 14001 Implementation - a two day program design to develop a plan, documentation and resource requirements to start and implement an EMS in conformance ISO 14001 program; how to tie it into an existing ISO 9000 program.

13.

ISO 14001 Internal Auditing- a two or three day program designed to allow the participants to undertake the following: learn the details of the standard as it applies to auditing, learn the theory and practice of EMS auditing and then to actually plan, conduct and report an audit of the EMS.

14. Health and Safety/ ISO 9000 Management Overview - a one day course for management personnel to integrate a health and safety program into either an existing or planned ISO 9000 quality system.
15. Statistical Process Control - is a two day program for plant workers who must understand and use SPC as a tool. This course reviews basic math, introduces the SPC theories [control charts, Cpk, trends etc.] and teaches the participants to use these tools.
16.

Failure Mode and Effects Analysis - this is a one day seminar designed to explain the Design and Process FMEA system - and to allow hands-on development of a FMEA using company materials.

17. Production Part Approval Process - this is a one day seminar designed to explain PPAP - and to allow hands-on development of a Part Submission Warrant.
18. Advanced Product Quality Planning - a one day seminar that will give an understanding of APQP from inception to corrective action.


19. Measurement Systems Analysis - a one day seminar that allows hands-on development of gage R&R studies - determining measurement capability and use of standard AIAG forms.
20. Measurement & Metrology - this course discusses basic metrology and is offered in conjunction with our MSA and GD&T courses.
21. Design of Experiments - a two or three day program using the Taguchi Method to give a detailed hands-on understanding of Design of Experiment - including brainstorming, orthogonal arrays, optimum conditions, noise factors and company specific data.
22. AS 9100 and ISO 9001Matrix - this is a two-day course designed to give an interactive detailed overview of the requirements of the ISO 9001:2000 standard and the additions required for aerospace suppliers (AS 9100). Upon completion of this workshop, attendees will be able to develop a strategic plan that will ensure success in the AS 9100 endeavor.

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B) ENGINEERING and METALLURGY COURSES:

1. Geometric Tolerancing & Dimensioning - a two day program design to give a basic understanding of GD&T including symbols, terms, datums, virtual condition, tolerances etc.
2. Basic Heat Treating Metallurgy - a two to five day seminar in which the basics of changing metal properties by heating and cooling are taught.
3. Basic Steel Metallurgy - a two to five day seminar in which basic ferrous metallurgy including: material selection, atomic structure, alloy phases and properties and methods of producing various steel products are taught.
4. Basic Welding Metallurgy - a two day course outlines welding methods, metallurgical phenomena occurring during various types of welding and various methods of weld inspection. Completion of a Basic Heat Treating Metallurgy and/or Basic Steel Metallurgy seminar(s) would be helpful to the potential students.
5. Fundamentals of Brazing - a two day course dealing with metal fundamentals; principles of brazing; various methods; filler metals; brazing equipment and the technology of brazing specific materials - Titanium, Nickel, Copper, Aluminum and Beryllium.
6. Metallurgy of Stainless Steels - a two-day course dealing with metal fundamentals, chemistry of stainless steels and their major groups; their heat treatment, corrosion and welding.
7. Metallography - a two to three day seminar dealing with: metal fundamentals; selection, separation and preparation of samples; principles of metallography and finally various ferrous and non-ferrous microstructures will be discussed.
8. Refractories for the Steel Industry - a two-day course first describes various types of refractories; their properties; methods of production and suitability for various applications. The second part deals with specific applications of refractories in all areas of the steel plant.
9. Bearings Technology - this three-day program introduces the production, maintenance, troubleshooting and lubrication of both anti-friction and journal bearings.
10. Corrosion - a two- day course outlining various corrosion mechanisms, metal loss and methods of corrosion prevention.
11. Failure Analysis of Metals - a three-day course explaining and illustrating the failure modes of metals including: fatigue, corrosion, wear & failures in shafts and gears.
12. Non Destructive Testing - two-day program that introduces the theories and practicalities of many common NDT techniques including: magnetic particle, dye penetrant, ultrasonic, eddy current and radiography.
13. Foundry Technology - a detailed two-day course that discusses the major concepts regarding melting, solidification, refractories, alloy systems and properties, inspection and new casting methods.
14. Aluminum Die Casting Metallurgy - this course is designed to give a basic understanding of aluminum die casting, the common alloys and their metallurgical properties.
15. Introduction to Ceramics - a two-day program that will give an overview of ceramic technology in such areas as production, quality assurance, fabrication and properties - including testing and performance requirements.
16. Composite Materials - a one-day seminar designed to give the attendees an understanding of how typical composites are produced, their composition and properties that make them such useful engineering materials.
17. Introduction to Aerospace Composites - a one-day introduction to composite materials as used in the aerospace sectors is designed to give attendees an overview of the subject with the intent of linking the theory to the current client practices and materials.

We also give training in Principles Inspection on Remedies and Control in Aircraft Aerospace, Crash Investigation, Corrosion Control and Management, Quality Testing and Mechan! ical Testing ie:Compression Fracture Toughness

C) OTHER COURSES:

1. Cement Process Technology - four day course to teach service, sales, engineering and project managers to have a better understanding of the cement plant language, to define and solve cement plant and equipment problems and be better able to sell company products. Included in the course is raw material, pyro processing, mechanical aspects, coolers, thermodynamics, cement grinding, environmental impact, health & safety, plant organization, instrumentation and other cement process technology.
2. Minerals Processing - a two day course on mining and mineral processing which includes ore extraction, metallurgical simulations, coal mining, crushers, grinding mills, classifications, froth flotation, leaching, dewatering and other processes used in mining. Basics of copper and aluminum production are included.
3. Metals Processing - a three day course to better understand metal processing including steelmaking processes, casting of steel, mini mills, hot rolling, pickling, cold rolling, annealing, temper rolling, tension leveling, cleaning lines, slitting, tubing production, galvanizing, tin plating, rod & bar mills, foundries and other content used in metal processing.

GENERAL SEMINAR INFORMATION
Registration Fees

As we offer on-site seminars and training, fees are negotiated per training assignment. A typical training 'day' is from 8:30 am to 4:00 pm. We require a proper training room [based upon the size of the group and the topic], an overhead projector, TV-VCR [for some seminars], a flip chart and refreshments

Our costs include the travelling expenses and training materials broken out - to give one cost and no surprises! Any training requires a payment at the time of agreement; unless otherwise agreed. Cancellation or postponement 100% up to 5 days before training starts - 50% before that (and after agreement). Training is subject to any appropriate taxes.

Phone: 1-888 854-8200 or [905] 835-2465
Fax: [905] 835-0972


e-mail: jfyi@jfyi.com
phone: 905-835-2465
tollfree: 888-854-8200

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Last modifications : Thursday, 29-Mar-2007 14:48:16 EST

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